What is the Coil Nail Production Line?
The coil nail production line is a complete set of automated equipment that can process steel wire raw materials into coil nails, greatly increasing production while reducing labor costs.
The coil nails are welded with copper-plated welding wire at an angle of 15°/16° and can be quickly nailed into wood by pneumatic coil nailer.
Coil Nail Production Process
Wire Drawing → Nail Forming → Nail Polishing → Thread Rolling → Coil Nail Making →Finished Coil Nails
Core Equipment of Coil Nail Production Line
A complete coil nail production line usually includes the following core equipment:
- Wire Drawing Machine: Draws the original large coil steel wire to the required nail diameter (such as Φ2.1mm, Φ2.5mm).
- Nail Making Machine: Automatically completes wire cutting and heading to produce standard wire nails.
- Nail Polishing Machine: Removes burrs and oxide layers on the surface of nails by roller polishing to improve the appearance quality and weldability of finished products.
- Thread Rolling Machine: Processes the nail rod into screw or ring thread to enhance the nail holding force.
- Coil Nail Making Machine: Automatically arranges nails at a set angle (commonly 15° or 16°) to weld them into coils with copper-plated welding wire. Optional Vinyl Coating System applies a protective layer after welding to improve nailing smoothness, grip, rust resistance, and appearance.
Coil Nail Types
Quick-Wear Spare Parts List for Coil Nail Production Line
No. | Equipment | Spare Parts | Estimated Lifetime | Material |
---|---|---|---|---|
1 | Wire Drawing Machine | Wire Drawing Die | 15–20 tons | Tungsten carbide |
2 | Nail Making Machine | Nail Cutter | 1–2 months | Alloy / Steel |
Nail Mould/Die | ~3 months | Tungsten carbide / HSS | ||
Pin Punch | ~6 months | Tungsten carbide / HSS | ||
3 | Thread Rolling Machine | Thread Rolling Die | 6 Months | Alloy / Cold mould steel |
Magnetic Plate | 6 Months | Moulds steel | ||
Nails Push Plate | 6 Months | Moulds steel | ||
Sensor | 12 Months | M18, NPN | ||
Relay | 12 Months | DC24, 10A | ||
Spring | 12 Months | Spring steel | ||
4 | Coil Nail Making Machine | Nail Holder Wheel | 12 Months | Stainless Steel |
Welding Wheel | 6 Months | Chromium Copper | ||
Magnetic Shaft | 12 Months | #45 Steel, Strong Magnet | ||
Spring Plate | ~12 Months | Spring Steel |
The coil nail production line is a highly integrated and efficient automated system that serves the global nail manufacturing industry. By rationally configuring equipment and optimizing process parameters, it can effectively achieve stable and high production from “raw materials → finished coil nails”, helping companies reduce costs and increase efficiency, and enhance market competitiveness.
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